Role of Biomaterials in Advancing Sustainable Manufacturing

Syllabus: GS3/Economy /Environment 

In News

  • Biomaterials are becoming a central focus in the development of materials for products as nations transition to more sustainable manufacturing methods.

Biomaterials

  • Biomaterials are materials derived wholly or partly from biological sources, or engineered using biological processes, that are designed to replace or interact with conventional materials. 
  • They are increasingly used across sectors such as packaging, textiles, construction, and healthcare. 
  • Common examples include bioplastics made from plant sugars or starch, bio-based fibres used in textiles, and medical biomaterials such as biodegradable sutures and tissue scaffolds.
  • Categories : Biomaterials fall into three main categories:
    • Drop-in biomaterials that match petroleum-based materials and work in existing systems
    • Drop-out biomaterials that require new processing or disposal methods, 
    • Novel biomaterials that provide entirely new functions and properties.

Importance and Need

  • Biomaterials help India achieve multiple objectives at once, including environmental sustainability, industrial growth, revenue generation, and improved farmer livelihoods.
  • Indigenous biomaterials manufacturing can reduce dependence on fossil-based imports for plastics, chemicals, and materials.
  • Agricultural feedstocks and residues can gain added value, creating new income opportunities for farmers beyond food markets.
  • Biomaterials strengthen India’s competitiveness as global markets shift toward low-carbon and circular products.
  • Biomaterials support domestic policy goals such as waste reduction, bans on single-use plastics, and climate action initiatives.
Global Scenario The EU has moved to a single, binding Packaging and Packaging Waste Regulation (EU) 2025/40 (PPWR) that recognises that compostable packaging has demonstrable environmental benefits for specific applications. The UAE is positioning itself as a major manufacturing base via large-scale PLA investment. Emirates Biotech has selected Sulzer technology for a PLA plant planned in two phases of 80,000 tonnes/year each to begin operations in 2028.This would be the world’s biggest PLA facility once it is fully operational.The U.S. is leading in a number of transformative technologies, securing it as a leader in biomaterials. A push for biomaterials comes through its federal purchasing power through the USDA’s BioPreferred program.

Present Status In India 

  • India’s biomaterials sector, spanning bioplastics, biopolymers, and bio-derived materials, is rapidly emerging as a strategic industrial and sustainability opportunity, with the bioplastics market alone valued at around $500 million in 2024 and forecast to grow strongly through the decade. 
  • Balrampur Chini Mills planned PLA plant investment in Uttar Pradesh is one of the biggest investments in India. 
  • Domestic innovation includes startups like Phool.co, converting temple flower waste into biomaterials and Praj Industries, who have their own demonstration-level bioplastics plant in progress. 

Issues and Concerns 

  • India has strong potential to develop a biomaterials industry, but several challenges must be addressed.
  • Limited scaling of feedstocks could create competition with food crops.
  • Intensive agricultural practices may increase risks of water stress and soil degradation.
  • Inadequate waste management and composting infrastructure could reduce environmental benefits.
  • Fragmented policies across agriculture, environment, and industry may slow adoption.
  • Delayed action could result in continued dependence on imports as other countries advance faster.

Conclusion and Way Forward 

  • To capitalise on the biomaterials sector, India needs to expand biomanufacturing infrastructure, improve feedstock productivity using advanced technologies, and invest in R&D and standards for both drop-in and novel biomaterials.
  • Clear regulations, labelling norms, and defined end-of-life pathways are essential to build confidence.
  • Government procurement, targeted incentives, and support for pilot plants and shared facilities can help reduce early investment risks.

Source :TH

 

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